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Fakultät Bio- und Chemieingenieurwesen
Alumni

Dr.-Ing. Tobias Kleetz

Profile picture: Tobias Kleetz

Curriculum Vitae

Born April 5th, 1988 in Datteln (Germany)
1998-2007 Theodor Heuss Gymnasium,
Waltrop (Germany)
2007-2011 B.Sc. Biochemical Engineering Studies, TU Dortmund University,
Bachelor thesis: Start-Up of a Miniplant for the Continuous Processing of Binary Reaction Mixtures by Means of scCO2
2011-2012 M.Sc. Biochemical Engineering Studies, TU Dortmund University,
Master thesis: Measuring and Modeling the Phase Behavior and Drug Release of Solid Dispersions
01/2013-04/2013 Process engineer in a pharmaceutical company (Rottendorf Pharma)
2013-2016 PhD at the Laboratory of Plant and Process Design, TU Dortmund University,
Field of research: Development and Scale-Up of gassing crystallization processes

Field of Research

The application of crystallization in biotechnological processes is limited due to no reliable scale-up methods from laboratory to industrial scale. Especially in case of big molecules and substances with agglomeration tendency there is a lack of transferability. There is no method available to control the process and get a constant product quality. Up-to-date, the method of choice is to control a crystallization process is seeding with difficult produced seed crystals. In order to avoid the risk of contamination due to seed crystals induced nucleation methods like gassing or insonation can be used, but these have not been proved in industrial scale yet.

Objective of the project is the development of a laboratory method that enables a reliable scale-up of crystallization processes. A particular emphasis should be put on the induced nucleation process gassing to ensure constant product quality like crystal form, mean crystal size, crystal size distribution and purity. The scale-up concept is based on the idea to find a key-factor for gassing crystallization, which is suitable to control product quality. A first step will be to characterize the gassing process due to the influence of several gassing parameters (gas flow, gassing period, initial supersaturation, stirrer speed) on the total bubble surface, which is known to act as surface for heterogeneous nucleation. Target values are characteristic diameters (d50, d90), the crystal size distribution (d90-d10) and the cooling profile. With the help of statistical analysis tools, heuristics should be derived to find suitable gassing parameters to ensure constant product quality on different scales.

Publications

Dissertation

  • T. Kleetz
    A Contribution to Design Gassing Crystallization Processes
    TU Dortmund, 2017, Verlag Dr. Hut, München ISBN 978-3-8439-3550-03

Paper

  • T. Kleetz, R. Scheel, G. Schembecker, K. Wohlgemuth
    Cooling Crystallization: Does Gassing Compete with Seeding?
    Crystal Growth & Design (2018), doi.org/10.1021/acs.cgd.7b01781
     
  • T. Kleetz, G. Paetzold, G. Schembecker, K. Wohlgemuth
    Gassing Crystallization at Different Scales: Potential to Control Nucleation and Product Properties
    Crystal Growth & Design 17 (2017) 1028–1035, doi.org/10.1021/acs.cgd.6b01280
     
  • T. Kleetz, F. Funke, A. Sunderhaus, G. Schembecker,  K. Wohlgemuth
    Influence of Gassing Crystallization Parameters on Induction Time and Crystal Size Distribution
    Crystal Growth & Design 16 (2016) 6797-6803, doi.org/10.1021/acs.cgd.6b00895
     
  • T. Kleetz, F. Braak, N. Wehenkel, G. Schembecker,  K. Wohlgemuth
    Design of Median Crystal Diameter Using Gassing Crystallization and Different Process Concepts
    Crystal Growth & Design 16 (2016) 1320-1328, doi.org/10.1021/acs.cgd.5b01428

Oral presentations

  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Nucleation kinetics as measure of the effect of gassing crystallization in various scales
    Jahrestreffen der ProcessNet-Fachgruppe Kristallisation, Frankfurt a.M., Germany (2016)
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Design of median crystal diameter using innovative gassing crystallization on different scales
    Kristallisationssymposium 2015 - A better Route to optimized Crystallization Processes and Product Quality, Frankfurt a.M., Germany (2015)
     
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Design of median crystal diameter using innovative gassing crystallization on different scales
    10th European Congress of Chemical Engineering (ECCE10), Nice, France (2015)
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Scale-up of gassing crystallization processes with respect to an optimal product quality
    Himmelfahrtstagung der DECHEMA (Scale-up and scale-down of bioprocesses), Hamburg, Germany (2015)
     
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Using gassing crystallization for the design of product quality at different scales
    Jahrestreffen der ProcessNet-Fachgruppe Kristallisation, Magdeburg, Germany (2015)
     
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Gassing crystallization – A concept for process development and scale-up
    Fifth Annual Retreat of the CLIB-Graduate Cluster, Lünen, Germany (2014)

Poster presentations

  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Design of mean crystal diameter using gassing crystallization at different scales
    Seventh Annual Retreat of the CLIB-Graduate Cluster, Herdecke, Germany (2016)
     
  • G. Schembecker, T. Kleetz, K. Wohlgemuth
    Design of median crystal diameter using innovative gassing crystallization on different scales
    22nd International Workshop on Industrial Crystallization (BIWIC2015), Daejeon, South Korea (2015)
     
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Design of mean crystal diameter using gassing crystallization at different scales
    Sixth Annual Retreat of the CLIB-Graduate Cluster, Wermelskirchen, Germany (2015)
     
  • T. Kleetz, K. Wohlgemuth, G. Schembecker
    Development and analysis of gassing crystallization processes on lab scale
    Fifth Annual Retreat of the CLIB-Graduate Cluster, Lünen, Germany (2014)
     
  • T. Kleetz,  K. Wohlgemuth, G. Schembecker
    Influence of process parameters from gassing crystallization on process development and product quality
    Jahrestreffen der Fachgruppe Kristallisation/Process Net, Münster, Germany (2014)